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If you have the F40 but have an engine other than the 2.0T, then this method may still work, dependent upon whether any engine gubbins are in the way. I also find when coasting up to a junction despite clutch petal flat on floor its reluctant to engage 1st gear. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - Check the oil for milkyness. Account. On a 20+ year old very high performance car like the F40, with an older traditional ignition system that uses HT wires, it should be one of the early suspects for poor running. F40 is the 6 speed in the new 9-3. Both output shaft pinions drive a helical gear with a conventional differential. The MT2/MU9 uses a Castrol Burmah (BOT 0063) manual transmission fluid, and is validated as "fill-for-life". The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. Well the biggest hurdle will be the driveshafts. F35 this is the version with cable shift fitted to the new 9-3 and Cobalt SS/ HHR. Not sure on what years or what other models though. 2) Bad Cross Shaft. F40 transmission (MT2 or MU9) only difference is gear ratios: 2006 F40 (MT2) Type: transverse front wheel drive, six. Juni 2022; Beitrags-Kategorie: xrp fee calculator; Beitrags-Kommentare: . This type of shifter arm is used on the second generation of F40 transmissions. 2,268. I bought a 60plate Astra J almost a year ago (2.0CDTI). 6speed Quaife F25/35 Gearset 1) Clutch Needs Adjustment. It has been certified for up to 295 ft-lb ( 400 Nm) of engine torque. Can a bad alternator cause transmission problems on a 2001 Land Rover Disco 151,060 miles the truck cranks and drives- but won't shift into 3rd? PartNo : 8734477 Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. Procedure is supposed to be in Haynes manual but I havent got one to check for you?. Not sure how reasonable this is but probably the only easy option. Battered gear teeth. Silky smooth in comfort, more aggressive in sport. Hi all, I have a 64 plate V40 D2 ES from new and have just had the gearbox "go" on me. Surprise surprise, it crunches into 2nd gear. Get the best deals on Transmission & Drivetrain Parts for Ferrari F40 when you shop the largest online selection at eBay.com. The gear then drops in when its ready, That technique was refined on a Triumph Spitfire with a dodgy synchro on first and none whatsoever on second (I got quite good at double declutching). If you have a 9-3 or 9-5 in the following range and any of the following issues: Blocked 2nd gear, Blocked reverse gear, Difficult to engage 3rd-4th gears, Difficult to engage 5th gear, or Difficult to disengage 3rd-5th. Generation 1 2004-2013. Gearbox out of line with clutch housing. It whines from around 50mph down to 20mph. One about a week after change on a low mileage viggen jammed Reverse syncro ring it would not come off the gear. Usage : 2003-, When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Oil leaks from the gearbox due to the following reason: Too high oil level in case. Is it easy enough or better left to a mechanic? Terrible gearbox in my opinion. Yamaha 115hp Running I bought a 60plate Astra J almost a year ago (2.0CDTI). Originally a design developed for Fiat, Opel and Saab applications, the F40 (MT2) is a GM Powertrain - Europe six-speed manual transaxle built in Russelsheim, Germany. Will have to wait & see what the dealership say when they take the box out. If the needle bearings become warm, you will generally hear strange noises coming from the transmission while in driving gears. Cha c sn phm trong gi hng. Some 75w80 are twice as dense at 40 celsius as others. if that's any help. Agent 37 Posts: 270 Officer. with your 1992 Ferrari F40 can result in rendering your 1992 Ferrari F40 completely undrivable. Some of my upgrades can only be done if you have access to a machine shop. F40 Transmission Fluid 19259104 manual fluid Procedure 5. snoopy happy dance emoji 8959 norma pl west hollywood ca 90069 8959 norma pl west hollywood ca 90069 This is called cross-contamination and does occur on occasion. Thanks. The clashing may happen because of worn or damaged gears, You know yourself how it changes. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. The Fora platform includes forum software by XenForo. I just thought it was me! We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. Same goes for burnouts. 2 internal shafts instead of one, gears that are twice the size of the F35, additional OD gear. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. The gearbox on the other hand is notchy too so shifts take a little longer. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. Delayed shifting of the gears when accelerating, i.e. It only in the new ecotec bolt pattern. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. The clutch in the Ferrari F430 has a bad reputation of not lasing very long. Greetings and thank you for writing in about this problem! Article : Sleeve (Old, Barrel with spacer) You really need to make a decision on what you want to do. The addition of a ball-and-spring-type detent on the shift sleeve and detents on the shift rail assists the driver in shifting quicker. There is a Quaife ATB QDH21B limited differential available which transforms the vehicles handling, reduces under steer and gives more stability on slippery road surfaces. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. BMW priced the new 1 Series F40 at about 1,000 euros more than before. Many times, the solenoid can become damaged because of insufficient fluid levels or other electronic problems with the solenoid. The cables were replaced about a year ago because of stiffness. Repair / replace defective parts Gearbox out of line with clutch housing. For a better experience, please enable JavaScript in your browser before proceeding. Interestingly the new crush sleeve has not come in any of the kits. Surly if you have reported the problem now, and its noted on the system, its within the warranty period and they should sort it even if it lapses into expired period? For a better experience, please enable JavaScript in your browser before proceeding. Or you have lifetime warranty. How much oil did you put back in? Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. F40 problems. I've only done 28k. Made from oktober 2008 till 2013. ouch. HiAll, I've found quite a bit regarding the AF40 auto gearbox on the forums but would like peoples opinions on this problem please. The seals in the transmission or driveshaft may become faulty and leak fluid. But once they saw that I'd documented every single visit, phone call, word done etc, they knew I wasn't messing about. The F40 box is a more reliable box than the m32. Remove the flywheel cover and rotate the engine over by hand. On a road course, the F50 would feel faster because the throttle control and the gearbox in the F40 would be a disadvantage. For this latest update, Ive decided to create a separate post. I can honestly say that with the redline MTL it is much better than with the saab's gearoil (castrol75w85). Dec 27, 2013. Low levels of transmission fluid are usually caused by leaks in the transmission system itself. The Viggen also used the larger 9-5 outer CV joints. With this gearboxes Insignia's have big issue! Posted: Jul 6, 2015. Insufficient lubricant, improper grade, or quality could be one of the gearbox problems Rectify leakage, if any & fill to the proper level with the recommended oil. I have now asked for a refund on the car as I find it unacceptable that a new car a couple of weeks over 3 years old is like this. HGT Precision where Gearbox performance, reliability and driver experience are the heartbeat of our company. The update kit changes a bunch of parts inside and also gives you some of the one-time items that have to be replaced when you open the gearbox. 464.48 - Vauxhall Meriva, Uxbridge. The car is a Vectra sri 1.9 cdti (150) on 08 having covered only 38k. This manages the clutch engagement and shifting between gears. Jan 18, 2013. then you have to remove the battery box: Gearbox is GM 55 564 375 which googling apears to be the F40. It even works when your clutch cable has snapped!! The 5th gear ratio is 0.85:1 and the 6th gear ratio is 0.71:1. This mod takes about 30 min and should be done on all "level 2" gearboxes. For more gear ratios etc look in the gearbox pics Gallery, Phone 417.831.SAAB F40. Both engines run like a champ otherwise. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. It is also used in 9-5 2010-2012 models. Any advice very welcome to put me in the right direction on how to make it shift better. The issue can also arise from oil contamination, bearing wear and broken selector forks. --\/--{ The problem is that it simply has a screw in an oversized hole to clamp it down. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. We offer quality rebuild kits assembled to include the component replacement parts you need to overhaul your manual transmission. You need enough preload to keep the shafts rigid, that is not allow them to flex in the middle to keep the gears tight. Saab even says to update if for any reason you are inside. Thanks for that, the first thing to do do is to inspect the gear linkage, it may have worn bushes or the linkage may just need adjusting. native to mss meaning; tyler johnson white sox contract; nfl character coach salary; mystic creek golf course rating; face masks made out of swimsuit material A few months ago I sold my Insignia 2.0 CDTI and during one year they replaced two gearboxes and still wasn't right! It does ease when she's warmed up. Low levels of transmission fluid or transmission fluid leaks are by far the most common type of transmission problem. Its first use in a North American application was the Pontiac G6 for the 2006 model year. For the NG900/9-3 and 9-5 it is a straight swap. New car reviews; Remove the flywheel cover and rotate the engine over by hand. Can a bad alternator cause transmission problems on a 2001 Land Rover Disco 151,060 miles the truck cranks and drives- but won't shift into 3rd? I gave my insignia back after having the gearbox replaced under warranty as the new gearbox was only slightly better. Well depends on the car and the technician. Hi cribbj , thank you for your responce , we have tried a few things with the ignition, but it is incredibly hard to record good data for this fault on the road, i did try to scope the leads but at the on set of the fault the scope pattern goes a bit crazy so hard to tell what is really going on . This is the perfect clutch upgrade for your '11+ 6 speed Regal/ Opel Insignia or any Cobalt/Ion/HHR with our ZZP F40 transmission conversion. I have had absolutly no trouble out of this motor until now. Delayed engagement of the gears, such as when placing the vehicle in reverse.. The gearbox on my 2005 saab 1.9tid v.sport is rubish, does anybody know what is wrong with these getrag f40 gearboxes , a lot of people complaining on saab ,vectra ,alfa romeo forums about this. Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. To start viewing messages, select the forum that you want to visit from the selection below. Solution. 05-27-2009, 05:49 PM. f40 gearbox problems Follow us. The F40 can be bolted to the following GM engines or anything else that shares the same bellhousing pattern: 2.8L MPFI V6. Locknut, Pinion 12755195 ($9.56) Prob not. 2nd gear selection faults probably the most common issue with the f40. There is no grinding noise what so ever. 150 CDTI got the F40 from start to end of production in the Vectra/Signum. You could get the Vig ABS sensor mounts and have a local machine shop clearance the upright for the cv joint. Since after all it is not generally a bearing failure that kills our gearboxes but rather massive overload failures. Both output shaft pinions drive a helical gear with a conventional differential. You know the gearbox really doesn't care about horsepower right? Around 10 hours is quite reasonable. The F25 is a type designation for the gearboxes fitted to the NG900 94-02. It did help that the service manager is a top bloke. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. Reviews. Car Audio / Electrical / Security / Diagnostic Rel. 2011 BMW 1-Series 2dr Coupe. Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, maintenance, and more! When i was filing in the oil i noticed on the gearbox mounting which is under the battery tray that arround the 3 torx bolts ( those screwing into gearbox) there is a shiny half moon shaped bit which looks like the previous possition of the bolts . It has not been superseded but you can and should use the updated part in the older gearboxes as a minimum. The ratios in the 6-speed are widely spaced for versatile performance and efficiency. This can be quite time consuming since you have to chase it and then tear the case back apart to change the shims. The shifter is somehow blocked from engaging into 2nd. All are covered under warranty. Siebenbrgische Spezialitten Erzeugnisse aus der Heimat nach original Rezepten. Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. First some education, had to start somewhere.. F25, F35 F40 what does that mean? Just makes you feel like your driving a nail !! Basically the F1 transmission is a hydraulically actuated manual gearbox powered by hydraulic actuators, solenoids, and a computer. There is better quality oil available than the GM stuff, such as Castrol SMX-S fully synthetic. The F40 is cast in aluminum, and weighs 124 pounds (see specs). When they replaced my Insignia gearbox it got one of the very first 'revised' F40 gearboxes - I'm not sure if the Insignia & Astra F40 'boxes are EXACTLY the same, but if they are then it's worth asking if they will be replacing Astra 'boxes with the newer revised ones. You would think its a seized linkage but the gearstick moves really smoothly when the cables are discconnected from the gearbox. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels on your 1992 Ferrari F40 . Tension between the shift sleeve and the shift rail also prevents the sleeve from vibrating while in gear. [11] A grinding noise may come from clashing gears. Agent 37 Posts: 270 Officer. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The further its driven its gear changes become annoyingly unpredictable. We've run Vectra C on our taxi fleet with F40 gearboxes , we've never had an issue ( these cars have a hard life ) the last one to leave the fleet had done over 330,000 miles before it got written off in an accident . Just part of the case. Just rung my local dealers, parts are now on back order. 2. responses. But it really does frustrate me when cold. When cold the gearbox behaves relatively ok as it gets up to temp it starts to misbehave. Compare the best Vauxhall Transmission Specialists near you in moments. Cars for Sale. Enthusiasts sometimes overlook maintenance on their marine lower units. Contact. Come join the discussion about performance, modifications, troubleshooting, classifieds, maintenance, and more! I have only encountered one problem and it happens when the car is in comfort and gear is in auto. Occasionally, transmission gasket seals may need to be replaced to seal the leaks in the transmission. mineral oil. Interestingly most of the old barrel spacers crack around the equator from fatigue. This was even used in the -03 9-3CV with the F25. Transmission pan replaced because it was leaking Transmission reprogrammed because the DCT transmission was jerky at low speeds or while coming to a stop. Meanwhile gearbox tear down has revealed that reverse gear is now useless and that has created a whole bunch of issues as Ferrari want to sell you reverse, Ist and the main shaft for $15K, so we have to find our way round that which may mean getting the part Value my car,000 miles. The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. 120bhp's up to 2007 have F40 and 2007 on should be M32. In 2008, the average recorded saving for their new customers was 15.5% off the BEST quote they'd had! Gasket kit 8781494 ($82.00), MTF-0063 2x 93165290 ($10.50 ea) Here you can see both. Myself being the luckiest driver ever lol. For other uses, see, Learn how and when to remove this template message, http://www.opel-infos.de/getriebe/f40.html, https://en.wikipedia.org/w/index.php?title=GM_F40_transmission&oldid=1131230548, DETENT SYSTEM FOR QUICKER AND EASIER SHIFTING, GEAR RATIO CHANGES FOR QUICKER ACCELERATION, This page was last edited on 3 January 2023, at 04:53. On light throttle the problem does not seem to occur and also if driven hard at high rpm you can stay above the problem . Cheaper than factory. I'd press on with Vaux, if your not happy. f40 gearbox problemsthe renaissance apartments chicago. You know yourself how it changes. Took it into the dealership today. If there are more updates than just a diff count on a bit more time. Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. - Use Stabil, Seafoam, or another fuel stabilizer in the fuel, especially when the motor will be going un-run for more than two weeks. ADD TO WISHLIST. Generation gearboxes. Come join the discussion about performance, modifications, diagnostics, maintenance, and more! I'm beginning to think your a car breaker lol .. New boxes for the K's need road testing , I'm putting your name forward GM official gearbox tester , i did mention however it would be prudent to fit roof racks to put the spare boxes on !!!! Sorry to bump an old thread but thought this was worth an update. Lubrication of Gearbox. I'm in the same situation with mine. The solution for this is to machine it to hold a special dowel pin bolt that fits tight in a reamed hole so that the pin takes the shear load and the bolt threads only hold the clamping tension. This type of shifter arm is used on the second generation of F40 transmissions. The F40 is cast in aluminum, and weighs 124 pounds (56.2 kg). If you can find one of the super rare euro diesel 6 versions it will bolt up to the B2x5/4 engines. The detent raises the force required to move the shift lever which prevents excess movement of the shifter by the driver, and reduces the chance of double bump. The shock load when the tires bite tears stuff up. Visitors found this page by searching for: Meet the Team - Moderators / Section Moderators. You get 10x the spike when shifting hard running too much clutch Put it on a dyno and run it from 3rd to 4th in road mode while logging the tq. 3.0 ltrs for automatic. There were a few different versions of that box also. A forum community dedicated to all Saab owners and enthusiasts. Parts For Sale - No Gauging Interest Threads. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. Using a light, look inside and you will see a large gear. I have had absolutly no trouble out of this motor until now. Hi guys, new to the forum, I was wondering if anyone had any experience with the 6-speed F40 transmission ??!! 6. Bit of a late reply to this thread but the AF40 'box doesn't have a filter. Having a couple 500hp one with 500ftlb the first box broke with 400tq.. and no drag strip. Success is a lousy teacher , it seduces smart people into thinking they can't lose. Yamaha 40HP Four Stroke motor Manufacture date: 2005 Tiller model with electric start, has 3 carburetors. The ratio for 3rd gear is now 1.37:1, and the ratio for 4th gear is no longer an overdrive, with a new ratio of 1.05:1. #1. The solenoid controls the flow of fluid throughout the transmission. turbocharged 300hp 3.0L I6 7-speed automated manual RWD. So what breaks them? It is most evident when you are trying to accelerate hard from around 2000rpm, When the turbos spool up very quick, showing overboost to the wastegate and computers. it just happens to fit in the F25 cases also. My 12 plate 2.0cdti has this issue when cold. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Based on GM's F40 transmission, this conversion solves all of the F35 shortcomings. The F40 MT2/MU9 uses a Castrol Burmah (BOT 0063) manual transmission fluid, or GM 88862472 gear oil. . FerrariChat.com has no association with Ferrari S.p.A. 2023 FerrariChat. A forum community dedicated to all Vauxhall owners and enthusiasts. 2.2 ltrs for M32. So you are putting a quaife in your gearbox, maybe you broke it and want to build it stronger.. Well here we will start on some of the tricks. Silky smooth in comfort, more aggressive in sport. Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! 2011 2.0 auto cdti. The result is a brief very violent shutdown, (You must log in or sign up to post here. Also you want to run enough clutch to hold the power without being overly aggressive and the resulting shock loads. The transmission in your 1992 Ferrari F40 is the part of the 1992 Ferrari F40 that directs the power from your engine to the driveshaft which in turn helps to turn the wheels . 4) Pedal Blocked. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. [10] All engines meet the Euro 6d-TEMP emissions standard. Remote control shifting mechanism out of adjustment. Aug 28, 2009 2,885 Not a problem with the F50. Defective clutch Rectify/replace the clutch. Trans fluid is a compromise between lubricating the bearings and gears while still providing enough friction that the synchronizers will function properly to match the gear speeds. Parts ordered. The f40 gearbox is known for having problems between 1st and 2nd. I would leave gearbox rebuilding to someone that has done quite a few of these gearbox especially if you are running a high output car where the margin for error has been reduced with high loads. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Change the gearbox to something abit thicker, it ll help especily when cold, I'm still waiting to hear back from the dealer, but I guess changing the oil might be a good idea. The hole must be drilled close and reamed to final fit. Drives. Engine range: 3.9L. How can that be.. HP is only torque by RPM so the more high rpm torque you make above 5250rpm you will make more HP.. F40 gearbox, are you experiencing problems shifting? My 9-3 audio,2 x cd changers,aux-in & Bluetooth audio streaming.. Having exactly the same problems, I did the following and shifting has significantly improved. This is the transmission that came in the 2006 G6 GTP 6 speed. f40 gearbox problems. Speak to them first though, and tell them the situation. If this is your first visit, be sure to How long? Re: Yamaha F40 Idle and Starting Issues. Jan 18, 2013. Depress the clutch. It is a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. It's only done 19k. Has nothing to do with power delivery. All they've done is take a gearbox oil sample, and test drove his car and said that the noise is comparable to other V40 models with the same transmission, and therefore, there is nothing wrong with his car! The 2020 BMW 1 Series Is More Expensive Than the Competition. I have a haynes for my insignia and it states. The Astra I have now has the same crunching when going from first to second and I'll be taking it in to report it soon. Table of Contents. There is no grinding noise what so ever. Insufficient lubricant, improper grade, or quality could be one of the gearbox problems Rectify leakage, if any & fill to the proper level with the recommended oil. New one has a nastier clutch and more 1/4miles than I care to think about. 17 Spline For Models: 50E POWER SHUTTLE, (20E, 20F, 240, 360, 362, 365, 375, 390, 40E ALL W/ 8 SPEED SYNCROMESH TRANSMISSION) A-180415M1 Gear, 3rd Speed (8 Speed Transmission) 2.62 Lbs. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. 5th January 2016, 15:22#3 Da n View Profile If I'd got my hands on them, they'd never have gone into production lol. The clutches and DMFs on these have been failing like mad because the clutch slave cylinder leaks. Toll Free 866.499.1068. Hi Maneki, any ideas what aluminium mod device in the youtube Visio s called and where you can get on e? Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. JavaScript is disabled. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed.